Connector operations
Review the latest SAP and equipment transport reads, configuration readiness and errors together. Results describe the recorded read; they do not imply an active continuous connection.
Refresh to load configured pilot revisions.
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BLCR PLATFORM
Manufacturing Operations
Your production, master data, and quality in one place.
SECURE ACCESS
Sign in to continue
Use your BLCR work account. Your permissions determine the production actions available to you.
Routed work in progress—All released, active, and held units
In production—Active units on the floor
Released—Units released to production
On hold—Units requiring attention
Loading the current site’s work queue…
Go to your workspace
Everyday manufacturing tasks
01 / PRODUCTION
Execute work
Load a unit, follow its route, and record work as you go.
02 / PLANNINGProduction orders
Create orders from released definitions and release units.
03 / MASTER DATABills of materials
Build component lists and prepare controlled revisions.
04 / QUALITYQuality management
Report and resolve defects with a clear history.
ORDER LIFECYCLE
Follow an order from intake to completed units
Find a saved inbound order, production order, or source message key. This view joins its import evidence, planned or released order, routed units, quality state, and traceability handoffs without changing production state.
Search for a reviewed inbound order or production order.
No lifecycle selected.
Choose a result to review its lifecycle.
BATCH RECONCILIATION
Reconcile production, closeout, and confirmations
Find a production order to compare routed-unit and quality evidence with every order- or unit-linked delivery. Review closeout blockers, inspect exact delivery evidence, and explicitly stage confirmations derived from recorded production events.
Search for a planned, released, or completed production order.
No order selected.
Choose an order to compare production evidence, closeout readiness, and confirmations.
SAP INTEGRATION
SAP connection settings
Prepare separate, versioned settings for ECC or S/4HANA. Saving stores configuration only—it does not install a native adapter, test credentials, connect to SAP, or activate delivery.
Configure ECC or S/4HANA below, then choose OData reads, BAPI/RFC business transactions or IDoc reception. Use saved revisions and secret references for access.
Refresh to see saved settings for this site.
CONNECTED OPERATIONS
Integration readiness
Review SAP configuration, order synchronization, outbound delivery, edge readiness, telemetry freshness, and operational alerts together.
The status reflects recorded application evidence. It does not establish a SAP, broker, OPC UA, or machine connection.
Refresh to load current readiness.
SAP business operations
Review posting outcomes, registered receiver nodes and the evidence for a complete SAP-to-manufacturing workflow.
Choose a connection to review operations.
Review a complete manufacturing workflow
Select actual accepted reads, an imported and completed order, and its confirmed SAP posting. Include equipment evidence when the workflow uses a connected resource. This review records acceptance; use the usual workspaces to perform execution and quality checks.
EQUIPMENT CONNECTIVITY
Edge connector profiles
Create an OPC UA or MQTT profile, complete its administrator pilot setup, and review local sample evidence before a read-only plant pilot. Saving a profile or setup does not open a network connection.
Refresh to see edge connector profiles.
ERP COMPATIBILITY
Contracts & sandbox
Map canonical production evidence to a partner’s HTTPS JSON bridge. These mappings are not native IDoc, RFC, or OData adapters. Local simulations never contact SAP or prove real partner acceptance.
Create a contract revision
Bind to an inactive HTTPS bridge route
Requires a released contract and a draft or suspended HTTP_JSON route of the same message type. Previously attempted deliveries prevent changing their route contract. Binding does not activate the route.
CONFIRMATION CONTROL
Review production confirmations
Compare production evidence with staged messages and ERP acknowledgements. Review a selection before staging, replacing, cancelling, or recovering it.
Find an order to review its confirmations.
CONTROLLED DEFINITIONS
Master data catalog
Find the exact revision behind a product, route, resource, operation, or BOM before you plan production.
Load the catalog to view this site’s controlled definitions.
Definitions
0Select a definition to see its revision, status, and controlled structure.
OPERATOR STATION
Scan, review, and execute routed work
Scan or enter one SFC. The station shows its current route, quality state, recorded work, and only the existing actions that are currently available.
Press Alt+S to focus the scanner field, then Enter to load the unit. Loading does not start an operation.
CURRENT UNIT
Route progress
Measurements
Components
Open defects
Action readiness
CONTROLLED INSTRUCTIONS
Instruction acknowledgement
Released instructions for the active operation appear here.
WIP DISPATCH
Routed work queue
Read-only queue for this site. Filter work by state, resource, unit, order, or material, then inspect its controlled context before acting.
CONTROLLED INSTRUCTIONS
Work instruction revisions
Draft and release an operation-specific instruction. Required instructions must be acknowledged during the matching active operation before completion.
QUALITY DISPOSITION
Decide defect disposition
Records a controlled decision for an open defect. It does not bypass defect closure, release-hold, or existing routing safeguards.
Assign controlled rework
After recording a REWORK decision, assign the one rework operation that will be required once the defect is closed and the hold is released.
Verify completed rework
An independent verifier records closure evidence before normal routing can resume.
INSPECTION WORKSPACE
Control inspection plans
Draft and release one sample-based inspection plan per operation. A released plan requires a passing result before that operation can complete.
INSPECTION RESULT
Record operation inspection
PRODUCTION HISTORY
Unit evidence timeline
Review scoped events for one unit, including routing, quality, instruction, and integration-linked evidence.
INBOUND ORDERS
Review orders before creating production work
Map the incoming fields and select released manufacturing definitions. Save a review first, then create a planned order from the queue. Repeating the same source and message key returns its original record.
Preview the incoming order to review mapped values and validation issues.
Prepare an order from saved SAP mappings
Use a saved production-order mapping, then review the same released definitions before saving an inbound-order record. This does not contact SAP.
Select a saved SAP settings revision and preview one source record.
Preview a saved SAP order batch
Load CSV or JSON, or paste up to 50 source records with a unique message key. The current released definitions are applied to every record. All records must be ready before the batch can enter review.
JSON uses {"messageKey":"…","sample":{…}} records. CSV requires messageKey; all other columns become SAP source fields.
Preview a batch before saving it.
File intake
Choose a JSON or CSV file to load up to 50 messages into the batch review below. Files are read in this browser and are not uploaded until you preview and save the batch.
JSON uses an array of {"messageKey":"…","payload":{…}} objects. CSV requires a messageKey column; its other columns become payload fields.
Bulk JSON review
Use the current source system, mapping, and released definitions for up to 50 messages. Each item needs a unique message key and one JSON payload. Preview records no imports.
Preview a batch to review each item before saving it.
Import review and reconciliation
Refresh imports to review saved messages.
INTEGRATION HUB FOUNDATION
Inbox and delivery operations
Accept scoped integration envelopes and stage canonical ERP messages. Partner delivery requires an enabled adapter and an active connector and route.
Refresh connectors to check ERP delivery status.
Stage canonical delivery
Refresh the delivery queue to review staged messages.
Preview ERP mapping
Validate a versioned canonical message before staging it. The preview has no external side effect.
Reusable ERP mapping profiles
Draft a named revision, validate its source payload, then release it for controlled reuse.
Refresh to review mapping profiles.
Connector runtime
Define an HTTPS connector using a secret reference, then review and activate it. The ERP delivery adapter must also be configured and enabled for that connector before messages can be sent.
Refresh to review connector revisions.
Message routes
Bind one released mapping profile to an active connector for a message type. Activating an outbound route makes matching staged deliveries available to the lease runtime.
Refresh to review message routes.
OPERATOR QUALIFICATION
Manage controlled operation access
Review coverage to see required operations and upcoming renewal needs.
Refresh to review qualification status and actions.
SUPERVISOR EXCEPTIONS
Review work that needs attention
See pending quality work, expiring operator access, delivery issues, and SAP or edge pilot failures for this site, then open the correct controlled workspace.
Refresh to load current supervisor exceptions.
Current exceptions will appear here after a refresh.
Ownership and follow-up
Assign an active exception, set a due date, and add a note. The linked record controls when the exception clears.
Saved follow-ups will appear here.
Resolve a connector exception
Record the reviewed corrective action for a rejected local SAP exchange or edge frame. The original evidence remains available for audit.
OPERATIONS REPORTING
Production and quality outcomes
Counts are scoped to the selected site and report period. Open supporting quality work directly from the report.
Run a report for up to 93 days.
Report results will appear here.
EQUIPMENT PERFORMANCE
States, shifts, alerts, and handover
The board uses scheduled production time and recorded evidence. Rule evaluation creates in-app alerts only.
Refresh to view current equipment states and history.
Simulated machine data
This is an application-local simulator for telemetry acceptance and freshness. It does not open a machine, MQTT, OPC UA, or network connection, and it never changes an operator-recorded equipment state.
Create and activate a simulator before publishing test telemetry.
Freshness will appear after simulated events are accepted.
Bound equipment telemetry
Saved edge equipment keys are shown with their most recent application-local simulator evidence.
Refresh to see saved equipment bindings and local telemetry freshness.
Run the report to see scheduled time, downtime, quality evidence, and OEE.
Draft rules remain inactive until you activate them.
Shift handovers will appear here.
FLOOR CONTROL
Tools, labor, maintenance, and stock
Each movement is attributed and retained in the application record.
Refresh floor dashboard to see planned maintenance.
Refresh floor dashboard to see assigned tools and calibration dates.
Refresh floor dashboard to see recent attributed labor.
Refresh floor dashboard to see point-of-use stock and movement history.
Controlled unit split, merge, and containers
Transformations are limited to released units with no routing progress or quality hold, and retain quantity and genealogy evidence.
MASTER DATA
Draft material revision
MASTER DATA
Draft operation revision
MASTER DATA
Draft resource revision
MASTER DATA
Release or look up revision
MASTER DATA
Draft BOM revision
Add each component once, then arrange its controlled lines in the required review order.
MASTER DATA
Draft routing revision
Add steps in their required execution order. A resource is optional for a step.
PRODUCTION PLANNING
Production order workspace
Find planned and released orders, review their pinned definitions and open released units without copying IDs.
Loading orders for this site…
Select an order to review its definitions and units.
DISPATCH CONTROL
Prioritize, allocate, and reserve
Priority 1 is urgent. Due dates and released resource assignments shape the dispatch board. Reservations protect available floor stock; they do not issue or consume it.
Refresh the dispatch board to view scheduled orders.
Planning details will appear here.
Material readiness
Remaining demand uses the released BOM and unfinished units. Reservations are shown separately from free stock so planned allocations cannot be counted twice. Issued material becomes actual use only when it is recorded against an active unit from the same order. Unit conversion is not inferred.
Refresh to calculate material readiness.
Reserve floor stock
Refresh to review active reservations.
Managed material lots
Register expiry-controlled lots before scanning them into actual material use. Quarantined or expired lots are blocked server-side.
Refresh to review managed material lots.
Controlled material substitutions
Approval retains the released BOM and authorizes only the named substitute, quantity, order, and unit. It must be carried through reservation, issue, and active-unit consumption.
Refresh to review substitution requests.
Material reconciliation
Review each issued balance, recorded use, reversal, return, scrap, substitute authorization, and captured lot identifiers before order closeout.
Refresh to review material balances.
CONTROLLED ROUTE
Create routed order
Pins the order to released material, BOM, and routing revisions.
CONTROLLED ROUTE
Release routed order
Creates one numbered SFC per unit; the prefix is not a production routing step.
Create legacy order
For unpinned legacy workflows only. Use a routed order for released definitions.
Release legacy order
Consume component
Consumed components
TRACEABILITY
Trace material impact
Read-only genealogy for the signed-in tenant and site. Find what a unit consumed, or which units used a scanned component.
No trace query run.
Trace results will appear here after a search.
Define measurement
Record measurement
Measurement history
CONTROLLED ROUTE
Guided routed work
Load the SFC to start its next required routing step without entering controlled IDs.
Start routed work manually
Advanced use only. Guided routed work supplies the approved next step automatically.
Complete routed work
A routed SFC returns to Released between steps and reaches Done only after its final defined step.
Routing history
UNIT CONTROL CENTER
Inspect unit state
Load one unit to review its current status, route progress, active work, current-operation records, and defects before taking an existing controlled action.
No unit loaded.
Unit state will appear here after a load.
QUALITY INTELLIGENCE
Review unit quality evidence
Read-only measurement outcomes and defect history for the signed-in tenant and site.
No unit loaded.
Quality evidence will appear here after a load.
QUALITY ACTIONS
Open defects holding work
Read-only queue of open defects whose unit is currently on hold in the signed-in tenant and site.
Refresh to load open quality actions.
Open defect actions will appear here after a refresh.
Pending quality work
Completed rework awaiting independent verification and active operations whose latest inspection result is missing or failed.
Pending verification and inspection work will appear here after a refresh.
Find SFC
Update SFC
Report a defect
Reporting a defect holds the unit and pauses production.
Resolve a defect
Document the resolution for each defect. Then use Release hold with a reason to resume work.
Defect history
FLOOR WORKSPACE
Prepare controlled floor actions
Load one production unit to see the active operation, eligible tools, existing container allocation, and recent labor. Commands remain attributable and use the normal service checks.
CONTAINERS & GENEALOGY
Review containers and transformations
See open and closed containers, each allocated unit, and the recorded split or merge evidence. Use Floor control for governed create, add, remove, and close actions.
Refresh to view containers.
Load a unit to view split and merge evidence.
SUPERVISOR CONSOLE
Shift, floor, and alert review
Bring performance, operations, labor, stock movements, and current alerts into one review. Alert assignment and state changes remain accountable actions.
Run the review to see current operational evidence.
Shift handover
Create an accountable handover after reviewing linked quality issues, material shortages, current alerts, and unacknowledged follow-ups.
Prepare a handover to review its linked evidence.
INTEGRATION PILOT
Prepare a reconciliation-led pilot
Review the available canonical contracts and mapping profiles before staging a payload. A partner endpoint, credentials, transport, and release approval are still required before external activation.
Refresh to review available mapping contracts and profiles.
Prepare sandbox connector configuration
Prepare a connection draft for handoff. It is saved to your secure workspace profile, does not configure a running connector, and must be paired with a reviewed mapping profile before any pilot. Do not enter credentials or secrets.
Validate a canonical payload before staging it.